The fingerboard is attached to the neck. I first cut it almost to width. I put a staple in either end of the neck, pulled one leg of each out, and cut them into a low point. This helped to locate the fingerboard on the neck when I pressed it to the neck face. I then wrapped the neck with 3 yards of waistband elastic from a craft store - I got the idea from a StewMac how-to email, but I declined to buy a full pound of 40" elastic bands from them. What would I ever do with them? After that I placed a straightedge on the face of the board and weighed it down.
The back is nearly profiled:
I clamp the neck to the edge of the workbench like so, on a piece of hardboard with some carpet padding on it to protect the fingerboard:
The epoxy layers actually help the contouring process - when they're roughly parallel or diverging at a constant angle, you're making a regular shape. The neck is going to be a pretty pronounced vee shape. There are two reasons for this:
- Easier for me to profile - flat is simpler than curved
- I need to keep the neck thickness pretty high overall to keep enough wood/glass back of the truss rod, so the rod doesn't blow out, but that makes for a very chunky neck. I can get my hand around it better if I flatten the curve and make a vee
- Bonus reason: it just happened and there's no going back
I'm doing all this work with the Surform loaded with a convex grater, and a round rat tail file with big teeth. It makes a giant mess, but the bits are heavier than air and thus far less dangerous.
Wow, in picture 1 I can really see it coming together. And picture 2 looks good too.
ReplyDeleteBtw, Fran is trying to get in touch with you. He's looking for assistance in buying a guitar amp, something I'm overdue about doing too.
Thank you. Fran got in touch with me.
ReplyDelete